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Optimum choice of the makeup ball sizes for maximum throughput in tumbling ball mills. where the μ values are proportional to the nth power of the ball diameter. The mill capacity of the best mix can be about 1.5 times higher than that of the worst mix.

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Ball Mill Operation. Ball mills ride on steel tires or supported on both ends by trunnions. Girth gears bolted to the shell drive the mill through a pinion shaft from a prime mover drive. The prime movers are usually synchronized motors. During rotation, a portion of the charge is lifted along the inside perimeter.

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During the first half of the century, none of these test methods could be used to directly determine the energy needed for grinding at plant size capacity. If grinding tests for direct determination of the energy required were needed, pilotplant tests in smalldiameter continuous operating ball mills were run.

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A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints.Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles and stainless steel balls.

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